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Solar Power Loves Garbage



By Nora Caley

When people think of renewable energy and buried waste, they think of Massachusetts. Or at least they might, as the state has been active lately in helping municipalities build solar farms on landfills.

According to the Massachusetts Department of Environmental Protection (MassDEP), there are currently 39 solar-on-landfill projects permitted by the agency that will produce a total of more than 78 MW of energy. (There are also two wind projects generating 3.6 MW of energy.) Some of the projects are complete, and several are under construction.

Other states, such as California and New York, have built solar projects on landfills, but Massachusetts has been especially enthusiastic over the past few years. In 2010, the state approved what was reportedly the first post-closure use permit for solar for the 2 MW Greenfield Solar Field on a landfill in Greenfield, Mass.


MassDEP even offers a 46-page "Guide to Developing Solar Photovoltaics at Massachusetts Landfills." According to the guidebook, municipalities are looking for ways to generate revenue, the state has a robust solar renewable energy credits market, and the investor-owned utilities allow net metering. Also according to the guide, the commonwealth has more than 490 landfills, 466 of which are now inactive or closed.

Industry experts say some of those landfills are prime real estate for solar projects, but there are challenges. One challenge is the slope of the land.

"Greenfield had a large expanse of 23 acres of relatively level land, and that's somewhat unusual," says David Andrews, senior geoenvironmental engineer for TRC, the engineering firm that performed geotechnical services for the project. He explains that most landfills have steep slopes because building pyramid-like mounds enables the landfill to maximize its space, making many landfills unsuitable for ground-mounted solar panels.

Another challenge is the structures cannot permeate the top layer of soil and the membrane that keeps water out. "Essentially, it's more like putting a solar array on the roof than on the ground," Andrews says. "You can't do things that would make the roof leak. On a landfill, you can't drive loaded semis if there isn't a prepared road, and you use lightweight equipment."

According to the permit application, the Greenfield project included excavating six inches of the vegetative support layer and pouring concrete footings for the PV racks, which were bolted onto the footings. The transmission wiring was buried at the base of the vegetative support layer.

That project was completed in June 2012. TRC also received approval for a 2 MW solar farm on 11 acres of the Pittsfield Municipal Landfill. The company does plan to work on more of these projects.

"The potential is enormous," Andrews says.

Justin Gravatt, project development manager for Gemma Power Systems, agrees that landfills present a great opportunity for solar projects. "It is land that is usually elevated and free of trees," he says. "And it's usually a maintenance expense for the town, but putting a solar plant on the landfill generates revenue."

Maintenance includes mowing the grass and making sure trees do not grow on the land, so that roots do not penetrate the top layer. The solar panels cannot penetrate the soil either.

"It has to be a ballasted system," Gravatt says.

Gemma Power Systems, an EPC contractor that is a subsidiary of Argan Inc., built a 5.7 MW solar energy facility on a closed, capped landfill in Canton, Mass. The 12.5-acre project was completed in August 2012. The company is currently building the 6 MW Ravenbrook Landfill Solar Project on a landfill in Carver, Mass. That project is scheduled for completion this summer.

Gravatt says another advantage of building solar on landfills is that there is usually no public pushback. "Generally, the residents have very little resistance to putting a solar farm on a landfill versus a farmer's field," he says. "If you propose solar on a farm, people will say you are taking away from agricultural productivity and ruining the bucolic nature of the area, and it's not aesthetically pleasing."

Advice from Solar Mounting Manufacturers


Some tips and tricks directly from solar mounting and racking manufacturers, including proper waterproofing, residential location, full-package systems and installation plans.


RBI Solar Mounting Solutions


Fixing leaks from residential PV installations costs more than you think.
Jeff Spies, vice president of business development for Quick Mount PV

Waterproofing penetrations for solar mounting is a serious issue. Unfortunately, many underestimate the long term cost impacts of this critical decision.

A solar array on a new roof can last 30 years, but long-term waterproofing is a challenge as mounts flex daily due to wind loads and the difference in expansion/contraction of wood roofing versus the metal PV racking.

Solar waterproofing is a statistical challenge. Solar installations require dozens of penetrations, meaning even a small leak rate can still be a big problem. A "small" 1 percent leak rate after 10 years equates to 30 to 50 percent of your PV installation leaking.

For a 5-kW system, quality flashed solar mounts cost $500 to $1,000 (10 to 20 cents/watt), however, removing/re-installing the PV system costs $2,500 to $7,500 (50 cents to $1.50/watt) which equates to 25 to 50 percent of the cost of a brand new system, and wood rot or mold damage further increase costs. Fixing leaks will cost most PV owners more than replacing their inverter.

Most customers assume their warranties protect against this risk, but in reality, waterproofing warranties usually last no more than 10 years.

Saving money by economizing on waterproofing could be a costly mistake. In the end, quality solar flashed mounts are cheap insurance.


Most important residential installation concern? Location, location, location.
Russell Eisenman, marketing and social media for Quickscrews International Corp.

The most important consideration for using solar panels is installing them in the proper location and at the correct angle to the sun. Sunlight is important for solar, but even cloudy areas are great for solar energy. What matters more is one's roof. As long as the roof is free of shade and faces south (east and west are good too, but south is optimal), there will be plenty of sunshine for the panels.

If you live in a place where direct sunlight for continuous periods of time is a challenge, then one may want to consider triple junction laminated panels. This category of panels contains photovoltaic cells which respond to more than one wavelength of light, picking up low-range or indirect light and converting them into electrical energy.

If one's roof isn't optimal for solar (faces the wrong direction, made of the wrong materials, etc.), a ground-mounted solar system is a good alternative. People commonly choose ground mounted if there is a lot of space on the property.

As often as possible, go for tabbed solar cells because this will make wiring easier for the installer. It may be a little more expensive, but the convenience is well worth it.


Make sure your racking system for large-scale installations is the full package.
Harman Kaur, marketing manager for RBI Solar

A good solar racking system for large-scale installations should have the following features:

  • Fewer Posts - Reduced number of posts leads to faster installation.

  • Self-grounded Utility - scale racking should be ETL classified to UL 2703.

  • Built-in Wire Management - This reduces the cost of wire management devices.

  • Pre-assembled - Fast on-site installation happens with pre-assembled components.

  • String Sizes - A good racking system should accommodate various string sizes.

  • Individual Design - Projects should be individually designed to meet local building code requirements.

  • Foundation Options - Different foundation options should be available to install the racking.

  • Total Cost - Racking cost should include all components including cost of design/complete engineering, posts, racks, mounting hardware, freight to the job site and installation of posts/racks.

  • Options - Often installation options offered by the racking manufacturer are economical, as they have highly skilled construction crews that install nothing but solar racking.


Figure out a game plan before beginning a job to ensure everything runs smoothly.
Kate Bayard, director of marketing for SolarDock

Visiting the site and developing an installation plan in advance helps the job run smoothly, resulting in less downtime and increased production. Three important things to consider in advance:

Do the build plans match actual roof conditions? Compare mechanical build plans to as-built roof conditions. Check layout specs to confirm dimensions, location of obstructions, shading or quirky roof features. If anything looks amiss, let the designer know so a solution can be developed before you get on the roof.

How will equipment be handled and staged? Identify where delivery trucks should unload, how equipment and materials will be lifted to the roof and where they will be staged for maximum efficiency during installation. This avoids confusion on delivery day, helping you get to work sooner.

Who will do what? Give workers clearly defined jobs that allow them to specialize on a single task. By having only one job, the worker is able to be more efficient and proficient at what they are doing. It also helps the foreman troubleshoot problems because he knows who was responsible for what.

Cedarville University Blooming with Green Energy from New 2.15MW Solar Array


Cedarville University Blooming with Green Energy from New 2.15MW Solar Array


Cincinnati, OH- April 25, 2013: RBI Solar, Inc. (“RBI”), OH based solar racking manufacturer, announces the completion of 2.15MW fixed ground mount solar project at Cedarville University in Cedarville, OH. Melink Corporation is the EPC and developer for this project, which will produce enough energy to power over 250 homes. Melink selected RBI’s proven-fixed tilt ground mount solar for this project, which is considered the solar industry’s most robust and economical ground mount solution for utility scale projects.

RBI Ground Mount Solar
RBI’s team of structural engineers and project managers considered the local environmental and site conditions to provide a complete racking solution. RBI took into account module dimensions, soil conditions, seismic zoning and meteorological considerations when designing the system. RBI crew installed over 1000 posts to support 8,792 modules using state of the art hydraulic impact hammer post driving machines.

“RBI is honored to have been chosen by Melink to supply and install the solar mounting structures for this 2.15MW fixed ground mount solar project at Cedarville University, “ says Bill Vietas, General Manager of RBI Solar. “Partnership between two OH based companies, RBI solar and Melink, started back in 2010 from a ground mount project, at Melink HQ, which is a net-zero energy LEED Platinum building. Since then we have worked with Melink on many solar projects including the well-known Cincinnati Zoo Solar canopies.”

RBI Ground Mount Solar
Colin Derhammer, Senior Design Engineer at Melink Corporation, added, “Melink has a great relationship with RBI and we were happy to again partner on the Cedarville University Solar Array. We ran into some adverse winter weather but RBI was able to step up and finish the job in a professional manner. Thanks to RBI’s robust design, we look forward to providing Cedarville University with clean, renewable energy for decades to come.”

About RBI Solar:

RBI Solar, Inc. is the leading turn-key supplier of solar mounting systems. As a specialist in ground mount, roof mount, and custom designed specialty solar structures, RBI Solar focuses on providing best-in-class racking systems, installation services and project management capabilities to serve owners and integrators. RBI Solar has engineers on staff licensed in all 50 states and offers complete design, high tech manufacturing, nationwide installation and technical support to help solve the toughest challenges in the industry. Leveraging more than 80 years of experience in the commercial design-build specialty structures market, RBI Solar, works with its clients to identify the most economical, durable and robust solution for your next solar installation. Click here to learn more: www.rbisolar.com

About Melink Corporation

Melink Corporation is committed to sustainability and provides energy savings for their customers through HVAC commissioning services, demand ventilation controls for commercial kitchens and solar power projects. The company’s headquarters is a LEED Platinum, Net Zero Energy facility designed to demonstrate that sustainability is good business. With full in-house development, design and implementation capabilities, Melink is a leading solar PV integrator of commercial projects. Please visit www.melinkcorp.com.